Pallet Maintenance Guide

Extend the life of your pallets and reduce costs with proper maintenance

Why Pallet Maintenance Matters

Proper pallet maintenance can extend the life of your pallets by 2-3 years and reduce your overall pallet costs by up to 40%. Regular inspections and timely repairs prevent workplace accidents, protect your products, and demonstrate compliance with safety regulations.

40%
Cost Reduction
2-3x
Extended Lifespan
90%
Accident Prevention

8-Point Inspection Checklist

Use this checklist to inspect every pallet before use

Check for cracked or broken boards
critical Priority
Inspect for protruding nails or splinters
critical Priority
Look for signs of rot or mold
high Priority
Verify structural integrity of stringers
critical Priority
Check for missing or loose fasteners
high Priority
Assess overall cleanliness
medium Priority
Measure dimensional accuracy
medium Priority
Check for pest infestation signs
high Priority

Essential Maintenance Tips

Follow these best practices to maximize pallet longevity

Store Pallets Properly

Keep pallets in a dry, well-ventilated area away from direct ground contact to prevent moisture damage and rot.

Regular Inspections

Inspect pallets weekly for damage. Early detection of issues can prevent costly accidents and extend pallet life.

Immediate Repairs

Fix minor damage immediately. Small cracks can quickly become major structural failures under load.

Rotation Schedule

Rotate pallets regularly to distribute wear evenly. This can extend the useful life of your entire inventory by 30-40%.

Repair vs. Replace Decision Guide

Know when to repair and when to replace

REPAIR

Minor Damage

1-2 broken deck boards, loose nails

Typical Cost: $6-10 per pallet
REPAIR

Moderate Damage

Multiple broken boards, damaged stringer

Typical Cost: $10-15 per pallet
REPLACE

Severe Damage

Structural failure, extensive rot

Typical Cost: $9-35 new pallet

Professional Repair Services

Don't have time or resources for in-house repairs? We offer professional pallet repair and maintenance services across Alberta.